I
began making bagpipes in 1995 and
was taught by Charley Kron. For
the first six months I spent entire
8-hour days roughing down billets
of African Blackwood with a hand
gouge on an old lathe that once
stood in David Glen’s shop
in the 1800s. I bored the pieces
on the same lathe.
Roughing,
for those unfamiliar with the term,
means turning the corners off a
squared billet so it can be fitted
to another lathe for a separate
process.
I didn't know it at the time but
I was basically roughing and boring
wood the same way it had been done
for hundreds of years by bagpipe
makers. One piece at a time, by
hand, all day long. To say that
in that first six months I became
intimately acquainted with African
Blackwood is an understatement.
I breathed blackwood dust all day
long.
This was a great learning experience
because I got to know the characteristics
of each piece of wood I held, turned,
and bored on a level that very few
makers today do. I could spot a
bad piece from across the shop.
I could hold it in may hand, observe
the grain, figure, and color, even
the smell, and predict how well
it would bore, turn and respond
to the tools. At this point in my
pipemaking career, after thirteen
years of hand-turning, I've got
more experience roughing down blackwood
than I care to remember.
When I select wood for a set of
pipes, I pick all thirteen pieces
(8 for the drones, 5 for the stocks)
at once. I match up the wood for
color, grain, age and bore consistency.
Then I start making the pipes and
at this point it’s pretty
clear to me if the wood is ready
to make into an instrument. Well
seasoned wood has a certain feel
under your tools. It has a certain
sound when the tools are working
it. It even has a different smell
from blackwood that isn't well-
seasoned.
A craftsman knows these things,
but machines do not. If a maker
hasn't spent a lot of time behind
a lathe working wood by hand he
is missing out on the most important
aspect of the instrument: the quality
of the wood.
On
a personal level I also feel that
great instruments are made by makers
who have a hands-on approach to
their craft and have an emotional
connection to their passion –
like the great pipes by the great
makers of 100 years ago.
I see a problem in pipemaking today
in that there has been a dramatic
shift away from the traditions that
produced the finest instruments
ever played. Some pipemakers are
turning out large numbers of pipes
every week in what has become an
automated process.
The problem is not with change;
the problem is with the wood.
Companies producing literally dozens
sets of pipes per week are of necessity
doing so with wood that is not seasoned.
This wood is wet. So, instead of
pipes being made after the wood
is seasoned, that wood begins seasoning
after the pipes are made.
The
result, oddly enough, is not cracking.
(Well seasoned wood cracks more
easily than wet wood.) The problem
is wood shrinkage, particularly
when pipes reach the drier North
American climate. The mounts come
loose and begin to fall off (sometimes
within days). The bores shrink and
the drones may become harder to
reed and lose their initial steadiness.
Within months, the original specifications
of the pipe have changed. You don’t
really have the same bagpipe you
bought.
I
don’t think there’s
ever been a time when respect for
the basic material of pipemaking
has been lower, when so much wood
has been used so soon after it has
been cut, rather than years after
it has been cut.
One
of my personal goals as a craftsman,
businessman and musician is, in
my own small way, to help revive
the meticulous craftsmanship and
respect for materials that was once
the founding principle of the great
pipemakers. |